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How to Cut Stainless Steel Tube?

Stainless steel tubing is an ideal choice for many applications due to its strength, durability and resistance to corrosion. It can be manufactured into various sizes and radii.

Due to its properties, stainless steel tube is perfect for a range of industries including food processing and transportation. Whether you are a homeowner or professional, learning how to cut stainless steel tube accurately the first time can help ensure the job gets done correctly the first time around.


Hacksaws are ideal for cutting a range of materials, such as metal tubing and sheets. They can be operated manually and come with various handles to accommodate different users’ needs.

To successfully use a hacksaw, the user must first select an appropriate blade for the material being cut. Furthermore, they should ensure that the blade is securely fastened into place and the frame aligned with it.

Once the correct blade has been chosen, it should be attached to the frame by placing pegs at each end and tightening the wingnut. Next, center the saw’s teeth on your desired cut line and make long back-and-forth strokes using medium pressure until you achieve your desired length.

When cutting stainless steel, it is essential to minimize the coarseness of the cut as much as possible. This can be accomplished by selecting a hacksaw blade with fewer teeth per inch (TPI).

A higher TPI can make the cut smoother, but it will take longer. For best results, opt for a hacksaw blade with 32 TPI.

Plumbers typically employ hacksaws to cut plastic piping. Unfortunately, this can result in rough edges and burrs on the pipe that must be sanded and deburred before it can be reused.

Before using a hacksaw blade, it is recommended that it be lubricated as this will keep the tool cool and prevent damage to whatever metal is being cut. Furthermore, regular inspection of the blade for signs of damage like warping or blunting is advised; doing so helps guarantee its efficiency remains and it can be used for many years with little maintenance required.

Tubing cutters

Stainless steel pipe is a durable and corrosion-resistant material commonly used for plumbing. However, cutting it can be challenging; to make this task simpler you’ll need the appropriate tools. One of the best options is investing in a tubing cutter.

This type of tool is user-friendly and adjustable to cut pipes from various sizes. Furthermore, its lightweight design makes it convenient to carry around with you at all times.

This tool features a blade made of hard alloy steel for smooth and precise cuts. Plus, it has a bearing for smooth rotation as well as an ergonomic PVC knob designed to improve cutting efficiency.

Ridgid’s 65S Stainless Steel Tube Cutter is an ideal tool for quickly cutting through stainless steel tubes and pipes. It features a large ergonomic knob that provides firm control when applying pressure while cutting tubing.

You can adjust the handle to accommodate a variety of pipe and tube sizes, according to your requirements. Plus, it features a spare blade that can be stored inside so you never run out of tools for cutting through pipes.

Tubing cutters are particularly helpful in tight spaces where standard tubing cutters may struggle. Plus, these inexpensive tools make a great addition to any toolbox.

Tubing cutters come in a variety of forms and materials to cut. Some are specifically designed for clay or soil pipes while others can handle copper, aluminum or plastic tube and conduit.

Power saws

When cutting stainless steel tube, there are a few types of power saws you can use. These include the circular saw, jigsaw and band saw. When operating the circular saw make sure to wear protective eyewear and gloves for safety; this will help ensure your cuts stay straight.

Another option for cutting stainless steel tube is a plasma cutter. This tool works great when dealing with thick pieces of stainless steel, though it may not be as efficient as band sawing or hacksawing it into smaller pieces.

A jigsaw is an accessible tool that can be used for cutting metal, wood and other materials. While more cost-effective than band saws, it produces more sparks. Furthermore, its strength may not match that of a band saw so it may be best suited for thin wall pipe or sheet metal projects.

When using a jigsaw for stainless steel cutting, the most crucial thing to remember is to use a blade with carbide tip. Doing so will guarantee optimal results.

Other methods for cutting stainless steel tube include using a band saw and power shear. Both of these tools are user-friendly tools that can efficiently slice through large pieces of pipe.

If you need a power saw that can cut through stainless steel, opt for one with an impressive motor. Make sure the model has at least 15 amps – which is the maximum most corded motors can deliver from an electrical outlet.

By doing this, you’ll guarantee yourself a powerful saw that can handle various projects. Furthermore, select a power saw with an extra-solid base to protect your hands from getting injured while working.

Angle grinder

If you need to cut stainless steel tube, an angle grinder can be a useful tool. But it’s essential that you know how to use one safely so as not to get injured.

Before you begin cutting, secure a section of pipe or rebar to your workbench with either a vise or C-clamps. This is essential as it prevents the tool from slipping or spinning while working and could cause injury. Furthermore, ensure there’s enough clearance between each disc and any surfaces it might come into contact with.

Once the pipe or rebar is securely fastened, it’s time to start cutting it with an angle grinder. Be sure to select a disc specifically designed for cutting stainless steel and take precautions when using it.

For instance, don’t force the disc into material as this could overload your power tool. Instead, position the blade at a 90-degree angle and gently press it into metal to slice through it.

Cutting discs made from aluminum oxide are the ideal choice for steel and stainless steel applications. These discs are highly durable, capable of handling a variety of jobs with ease.

Another popular disc is a diamond-tipped one. These discs are razor sharp and can pierce through tough materials like stainless steel with ease.

Finally, you can use a stripping disc to strip paint and rust from metal surfaces. This works faster than grinding wheels but is safer as it won’t dig into the metal’s surface.

If you need a versatile and reliable tool, an angle grinder is an ideal option. They’re affordable, portable and powerful; plus they’re user-friendly with various sizes and styles available.

Pipe cutter

Stainless steel tube can be more challenging to cut than other types of pipe, but it’s still doable with the right tools. When cutting galvanized or cast iron pipes, a heavy-duty steel cutter is usually your best bet for getting the job done quickly and without damage.

Pipe cutters work best when the cut is clean. You can achieve this by sharpening the edge with a file or deburring the blade before using it.

Pipe cutters come in two main styles: scissor-type and ratchet. Scissor cutters work best with thick walls of one inch or less, while ratchet style cutters can handle thicknesses up to two inches.

Some pipe cutters are automatically adjusted, making them ideal for working in tight quarters. Some even feature built-in reaming tools that round off the cut edges before soldering or fitting it.

When cutting metal, it is recommended to wear personal protective equipment (PPE) such as gloves, safety glasses and a face mask. PPE helps ensure you remain safe when working with tools that cause sparks.

Before beginning, measure the length of pipe you need to cut and mark where it will be cut. Doing this will guarantee an even and precise cut every time.

Once you’ve marked the spot, slide the pipe over the blade of a cutter and squeeze its handles to line it up with your cut marks. Repeat this process until your cut is complete.

Once you’ve finished cutting, polish the pipe edges with a stone wheel to remove burrs created during the initial cut. This will prepare the pipes for future usage by sharpening their edges for optimal strength and smoothness.